Comprehensive Industry 4.0 Manufacturing Suite
Everything you need to monitor, control, and optimize your manufacturing operations in real-time
OPC UA Integration
Connect seamlessly to industrial equipment using the globally recognized OPC UA (Unified Architecture) protocol. Eliminate vendor lock-in and achieve true Industry 4.0 interoperability.
Equipment Discovery
Automatically discover OPC UA servers and browse available tags without manual configuration
Real-Time Subscriptions
Subscribe to data changes and receive sensor updates with millisecond latency
Write Operations
Control equipment by writing values to tags (start/stop, setpoints, parameters)
Method Calls
Execute equipment methods like StartProduction, ResetAlarms, or custom procedures
Alarm Rules
Configure threshold-based alarms with 3-level escalation (warning → critical → emergency)
Connection Management
Automatic reconnection, certificate handling, and connection pooling
Real-Time Equipment Monitoring
WebSocket-powered real-time dashboards deliver live sensor data to stakeholders instantly. No polling, no delays—pure event-driven updates.
Live Sensor Data
Temperature, pressure, speed, position, and custom sensors streamed in real-time
Equipment Status
Current state (Running/Idle/Error), cycle count, runtime hours, and utilization
Alarm Notifications
Instant push notifications for equipment alarms and threshold violations
Historical Trends
Store and visualize sensor data over time for trend analysis and predictive maintenance
Multi-Equipment View
Monitor multiple production lines simultaneously with custom dashboards
Mobile Responsive
Access monitoring dashboards from phones and tablets on the shop floor
Quality Assurance System
Comprehensive QA tools for first-check inspections, exit control, and defect tracking ensure quality issues are caught early.
First Check Module
Approve first samples before production begins, including work manual verification
Exit Control
Final inspection with error categorization, item counts, and worker assignment
Defect Tracking
Record defect types, affected quantities, and root cause analysis
QA Reports
Export detailed quality reports by date range, order, or inspector
Worker Accountability
Link quality issues to specific operators for targeted training
Trend Analysis
Identify recurring quality problems and track improvement over time
Operator Efficiency (Q-Matrix)
Track worker performance across processes and clients with the Q-Matrix efficiency ranking system. Identify top performers and training opportunities.
Efficiency Rankings
Worker rankings by process, client, or overall performance
Process-Based Analysis
See which workers excel at specific operations (cutting, sewing, assembly)
Client-Specific Metrics
Track efficiency for different client projects and requirements
Top/Bottom Performers
Quickly identify training needs and best-practice sharing opportunities
Time Tracking
Actual vs. planned time per task with efficiency percentages
Historical Comparison
Track efficiency improvements over weeks, months, or quarters
Shop Floor Terminal Access
Purpose-built terminal UI for shop floor operators with PIN authentication, barcode scanning, and offline resilience.
PIN Authentication
Fast 4-digit PIN login with secondary PIN for 8-hour shift sessions
Offline Queue
IndexedDB-based local queue ensures no data loss during network outages
Barcode/QR Scanning
Scan order barcodes, serial numbers, and batch codes for traceability
Task Management
Start/stop tasks, record quantities, log defects, and mark completion
Large Touch Targets
Operator-friendly UI optimized for touchscreens and gloved hands
Auto-Sync
Queued data syncs automatically when network connectivity returns
Enterprise-Grade Security
Built with security-first design principles, ensuring complete data isolation and compliance with industry standards.
Multi-Tenant Isolation
Every database query filters by companyId—your data is never mixed with others
Two-Factor Authentication
TOTP authenticator apps and email OTP with trusted device management
Role-Based Access Control
Casbin RBAC/ABAC with 9 roles (super_admin to operator) and granular permissions
Audit Logging
Complete audit trail of all security events, logins, and data changes
Session Management
Active session monitoring, remote termination, and IP whitelisting
Encrypted Communications
TLS encryption for all data in transit, at-rest encryption for MongoDB
Advanced Analytics & Reporting
Pre-aggregated metrics and powerful reporting tools help you make informed decisions quickly.
OEE Analysis
Overall Equipment Effectiveness broken down by Availability, Performance, and Quality
Production Metrics
Units produced, cycle time, throughput, and capacity utilization
Quality Metrics
Defect rate, first-pass yield, rework hours, and cost of quality
Worker Metrics
Efficiency, tasks completed, training hours, and attendance
Custom Dashboards
Build personalized dashboards with the metrics that matter to you
Scheduled Reports
Email daily, weekly, or monthly reports automatically to stakeholders
Offline-Capable Terminals
Shop floor operations continue uninterrupted during network disruptions with IndexedDB offline queue technology.
Local Data Queue
Tasks, quantities, and timestamps stored locally in IndexedDB
Automatic Sync
Queued data syncs automatically when network returns—no manual intervention
Conflict Resolution
Smart merge logic handles overlapping edits during offline periods
Queue Visibility
Operators see pending sync count and last sync timestamp
No Data Loss
Guaranteed data persistence even if browser crashes or power fails
Bandwidth Optimization
Efficient batch sync reduces network load when reconnecting
See TaskSolva in Action
Schedule a personalized demo to see how these features work together